Battery Distribution Unit (BDUs) Automatic Assembly and Testing Line

The Battery Distribution Unit (BDU) is a key component in the electrical systems of new energy vehicles, managing and distributing high-voltage power efficiently and safely to different electrical devices in the vehicle. Using advanced busbar and harness connection technologies, the BDU precisely controls the storage of high-voltage battery energy, providing stable power supply to the electric drive system, air conditioning compressor, heating devices, and other high-power components. It also features charging and discharging control, power-on management of high-voltage equipment, circuit overload and short-circuit protection, and high-voltage status monitoring. We offer diverse process solutions, including assembly and testing, tailored to specific customer BDU product requirements.

Key Processes

Manual loading and unloading
AOI inspection
EOL testing
Packaging and off-line
Screw assembly
Insulation and withstand voltage testing
Leak testing

Product Features

High rotational freedom of the pallet, enabling operations from multiple angles
Self-developed test fixtures ensure stable contact so products can be tested directly on the pallet; the testing mechanism also supports model changes
Screw-driving robot with visual guidance automatically compensates for positional deviations, improving the screw assembly process pass rate

Application Cases

You can access more information about testing equipment in our database.

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