Thermomagnetic Component Automatic Welding Line

In thermomagnetic molded case circuit breakers, motor protectors, and terminal devices (miniature circuit breakers), the thermomagnetic component is one of the most crucial parts. It is responsible for protecting circuits against overloads and short circuits. The thermal element monitors the current and triggers a trip when the current exceeds the rated value, causing the element to overheat and bend. The magnetic element provides trip protection by detecting magnetic field changes during a short circuit. The efficiency and reliability of thermomagnetic component assembly are vital. Linktron’s fully automated assembly line offers automatic feeding and assembly, including various automatic welding processes and in-process inspections. With a cycle time of less than 4 seconds, it significantly enhances product quality and production capacity for customers.

Key Processes

Automatic feeding with compatibility for multiple materials
Insertion mechanism ensures excellent synchronization and efficiency
Various welding processes (optional), such as resistance welding, argon arc welding, and induction welding, with welding parameter monitoring

Product Features

Independently developed key process hardware.
Standardized and modularized production line framework and key processes, optimized layout for ease of maintenance.
High equipment efficiency with a cycle time of less than 4 seconds.
Reliable design with high stability and product yield.
Alarm indications during the process guide maintenance personnel directly to specific stations for quick inspection and troubleshooting.
Universal and visual software operation platform.
Comprehensive MES integration, clearly displaying process data (e.g., CT, OEE, FPY, OUTPUT, etc.), and capable of interfacing with factory-level MES.

Application Cases

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